Zhijing Technology officially launched the "edge weaving and inspection" system to help textile production move towards intelligent manufacturing.

In the upstream of the textile and garment industry chain, from "a yarn" to "a piece of cloth", employee efficiency, cost control, and quality management are the core of the textile factory to maintain its competitive advantage, and play a vital role in the development of the factory. The "weaving and inspection" intelligent detection system independently developed by Zhijing Technology is born at the right time. It integrates visual AI large model, edge computing, cloud computing and other technologies, replaces manual inspection with intelligent inspection, and promotes the whole process quality management and intelligent manufacturing of weaving links.

Car blocking workers 0 patrol inspection

makes production smarter and more efficient

, the quality control of weaving link mainly relied on experienced workshop workers to continuously inspect the cloth surface. However, manual inspection not only has a large workload and low efficiency, but also is difficult to form a unified standard, which is prone to missed inspection and wrong inspection, resulting in unstable quality of finished products and affecting the production progress. At present, after installing and using the "weaving and inspection" system on the loom, the factory can monitor the cloth surface fully automatically and fully in real time through the high-definition camera module, thus realizing 0 inspection in the weaving link and efficiently solving the shortcomings of manual inspection.

has covered 40 to 50 kinds of defects in all categories, such as warp breakage, double warp, reed mark, weft shrinkage, various stalls, etc. Once defects on the cloth surface are found in the production process, the system will automatically identify the fault type of the equipment, and immediately turn on the light to inform the workers to arrive at the scene for verification and solution, thus greatly reducing the labor and repetitive invalid tour time, reduce the incidence of defects caused by missed and wrong inspection, and inspect faster, more accurate and more complete. With its stable and reliable performance, the recognition accuracy rate of the "weaving and inspection" system is more than 90%, which improves the work efficiency of car blockers by 50% and the production efficiency of the factory.

Quality inspection workshop is exempt from quality inspection

production information full chain traceability

cloth inspection is the last line of defense for quality control within the weaving factory. However, it was difficult for cloth inspection workers to balance speed and quality before, and it was difficult for manual cloth inspection to save data and there was no backtracking quality problem. The "weaving and inspection" system distinguishes "inspection-free" and "re-inspection-required" cloth by monitoring the quality of the cloth surface in real time and recording the whole process, and outputting the quality inspection report immediately after the cloth is dropped. The "inspection-free" finished cloth does not need manual cloth inspection, realizing full-speed reverse rolling code stacking and warehousing, realizing 100 inspection-free cloth, with a qualified rate of over 98%, doubling the rolling speed of workers.

In addition, through real-time recording of the whole process, the "weaving and inspection" system is equivalent to providing each piece of cloth with an "identity card". The inspection results and reports of each piece of cloth roll can be digitally stored, and the grading results and quality details can be viewed at any time, thus realizing traceability of the whole chain of production information. Under the promotion of digital intelligence, "weaving and inspection" promotes reliable, stable and high-quality production in traditional textile factories through real-time intelligent inspection, in-process quality inspection and early warning, and post-event report output, so as to reduce costs and increase efficiency.

edge weaving inspection system provides a new digital engine for promoting textile production to intelligent manufacturing, and helps the textile and garment industry to transform and upgrade and develop with high quality.